Yes, an MES system can significantly improve energy management in production. It collects consumption data directly from the machines, makes consumption transparent, and helps reduce waste in a targeted manner. The extent to which this is possible depends on how well the MES is integrated with the machine infrastructure. The following questions illustrate what is specifically possible and what matters most in this context.<\/p>\n\n\n\n
An MES system can collect a wide range of energy data in production: electricity consumption of individual machines or groups of machines, compressed air consumption, heat output, operating times and downtime, as well as peak loads. The data is read in real time from the machine control system or via connected sensors and stored centrally.<\/p>\n\n\n\n
There are generally two methods of data collection:<\/p>\n\n\n\n
This is particularly relevant in the textile industry because many production facilities have high and fluctuating energy demands. Looms, knitting machines, dyeing systems, and drying units consume very different amounts of energy depending on their load, speed, and the type of material. An MES makes precisely these differences visible\u2014something that is not possible with simple meter billing.<\/p>\n\n\n\n
An MES helps identify energy waste by linking consumption data to actual production activity. This reveals when machines are consuming energy even though they are not operating productively\u2014for example, during breaks, setup procedures, or when idling.<\/p>\n\n\n\n
Typical patterns identified by an MES:<\/p>\n\n\n\n
The key advantage lies in the temporal resolution. While a monthly electricity statement shows only total volumes, the MES system<\/a> minute-by-minute usage patterns. This makes it possible to immediately identify deviations from normal consumption and take targeted corrective action. This is a real step forward for energy management in production.<\/p>\n\n\n\n The key difference lies in the context: A standalone energy management system (EMS) focuses exclusively on consumption data and its analysis. An MES links this data to the ongoing production process\u2014that is, to orders, machine statuses, shift times, and production volumes.<\/p>\n\n\n\n This has practical implications:<\/p>\n\n\n\n For many companies, an MES with energy management features is entirely sufficient because they do not need separate software for ISO 50001 certification or complex energy accounting. However, companies that need to meet extensive regulatory requirements or centrally monitor multiple locations can use a specialized EMS as a supplement. In many cases, both systems can be connected via interfaces, ensuring that no data is lost.<\/p>\n\n\n\n An MES assigns energy consumption to individual orders or products by recording machine usage during the duration of an order and calculating it based on the quantity produced. This results in an order-specific energy value, for example, in kilowatt-hours per kilogram of yarn or per running meter of fabric.<\/p>\n\n\n\n This works because the MES knows which machine is processing which job and when. As soon as a job is started, consumption tracking begins. When the job ends, the total consumption is allocated to the job.<\/p>\n\n\n\n This classification is useful for several reasons:<\/p>\n\n\n\n This transparency is particularly valuable in the textile industry, where energy costs account for a significant portion of manufacturing costs.<\/p>\n\n\n\n Implementing an MES for energy management in production is worthwhile if energy costs account for a significant portion of total costs, if multiple machines or production lines are in operation, and if the current consumption tracking system does not provide sufficient transparency.<\/p>\n\n\n\n Specifically, it's particularly worthwhile in these situations:<\/p>\n\n\n\n Anyone who already uses an MES should check whether the energy-related features are enabled. Often, these capabilities are already available in the system but are not being used.<\/p>\n\n\n\n For MES-supported energy management, a textile manufacturer needs three things above all else: machines that can provide consumption data, a stable network infrastructure in the production area, and an MES that can process and analyze energy data.<\/p>\n\n\n\n Specifically, this means:<\/p>\n\n\n\n Many textile companies take a gradual approach: they start with a pilot plant or a production line to gain experience before expanding energy management to the entire facility. This reduces risk and allows time to set up the processes properly. If you\u2019d like to learn more about the Opportunities in the Textile Industry<\/a> Anyone interested in learning more will find a good overview of typical use cases there.<\/p>\n\n\n\n Here at update texware, we have developed texware\/MES specifically to meet the needs of the textile industry. This means we understand how weaving machines, dyeing facilities, and garment production lines operate, and we know which data is truly relevant. When it comes to energy management in production, we offer the following:<\/p>\n\n\n\n You don't need to explain to us how your industry works. We already know that. If you'd like to know what MES-supported energy management could look like in your specific operation, Just get in touch<\/a> and we'll look at it together.<\/p>","protected":false},"excerpt":{"rendered":" How an MES system identifies energy waste and assigns consumption to individual orders\u2014explained in practical terms.<\/p>","protected":false},"author":5,"featured_media":5927,"template":"","categories":[10],"tags":[],"class_list":["post-5838","seoai_post","type-seoai_post","status-publish","has-post-thumbnail","hentry","category-news"],"_links":{"self":[{"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/seoai_post\/5838","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/seoai_post"}],"about":[{"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/types\/seoai_post"}],"author":[{"embeddable":true,"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/users\/5"}],"version-history":[{"count":2,"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/seoai_post\/5838\/revisions"}],"predecessor-version":[{"id":5973,"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/seoai_post\/5838\/revisions\/5973"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/media\/5927"}],"wp:attachment":[{"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/media?parent=5838"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/categories?post=5838"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/texware.de\/en\/wp-json\/wp\/v2\/tags?post=5838"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}What is the difference between MES energy management and a standalone energy management system?<\/h2>\n\n\n\n
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How can energy consumption be attributed to individual jobs or products?<\/h2>\n\n\n\n
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When is it worth implementing an MES for energy management?<\/h2>\n\n\n\n
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What requirements must a textile company meet for MES-based energy management?<\/h2>\n\n\n\n
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How update texware Helps with Energy Management in Production<\/h2>\n\n\n\n
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